What is Total Productive Maintenance? And How to Conduct Total Productive Maintenance?

Companies that are mostly competent have several principles in their line of work. These principles are strictly implemented and regularly practiced by the personnel in the company to keep up with the competent status of the businesses that are making names and top position in terms of marketing and productions process.

Furthermore, these companies are also professional in determining all the possible solutions that they have to use properly to avoid the errors in the system, particularly to the goods and services that they are selling in the market. In addition, one of these systems which are being observed by these successful companies is the Total Productive Maintenance.

Total Productive Maintenance is created in order to maintain all the standard measurements and process in the organization and production system. This is an effective way of keeping all the process of the system in good condition. As usual, company should always have the total management for the success and continuous progress for the income and popularity. In order to maintain this kind of target, they are now using all the principles that are under this Total Productive Maintenance. As a result, the products that they are releasing in the market are all competent and indeed profitable for the financial status of the company.

Another objective of this maintenance is to focus on the machines that are being used in the system. It involves the proper and strict supervision of correct ways and directions that are being covered by the different methods in utilizing the machines which are present in the system.

The Total Productive Maintenance is created to monitor all the defects and the improvements that have to be implemented immediately in order to avoid the delays and productions of the works in the manufacturing area. Operators of the machines are being oriented whenever possible by the supervisors who are present in the production area while practicing the correct implementation of control and direct approach.

As a result, there is a great possibility that every machine that is being used in the operation will be maintained in a satisfactory rating in relation to its functionality and durability. In this condition, all the personnel and the whole organization will now have the right idea and skill on how they can take care of this important facilities and equipment that helps the whole operation of the system to be more profitable and productive in so many ways. The sense of ownership can now be stronger for the reason that the Total Productive Maintenance is present in the process.

Breakdown Maintenance
This is the phase that covers the machines that are not efficient for the system of the operation. It is much unconsidered to think and afford these kinds of machines for the reason that they slows down the production process of the system. Some of these machines are considered to be critical for the safety of workers. Even though workers will follow the directions very carefully, they can always have the idea that these machines can harm them any moment of the operation.

As long as a machine is unsafe to utilize, the workers will now be in hesitant to apply their work with theses harmful elements. Another is the unprofitable effect of these machines for the financial stability of the company. Together with the machines that are defected, there will always be a tendency that some of these will be replaced and repair, and that must be happen as soon as possible. Result: waste of time, effort and money. Better to implement the proper actions of Total Productive Maintenance in order to prevent the possibilities of breakdown in terms of properties and assets that are being utilized to produce income for the betterment and progressive plans of the company.

Predictive Maintenance
Maintenance in these criteria is considered as to be strictly and heavily implemented in each and every company. The industry needs this kind of principles for the reason that they actually and perfectly look forward for the zero errors in their work and productions.

The indicators are totally placed in the machines and it can actually determine the possible defects which can affect the production of this machine. Failures can now be prevented because of these measurements and practices. The indicators exists in these different machines are all compatible in the kind of machineries that they are supervising. Applications are also different so that the maintenance of the proper monitoring can always differentiate in good and accurate methods.

Together with these indicators are the presences of the skilled technicians in the process. With their expertise, they can also determine the probable complications and defects that going to affect the functionality of these machines which are seems to be inefficient from the first place.

Preventive Maintenance
This is actually a list of schedules that indicates the repairing and evaluating hours of these machines. Total Productive Maintenance sees to it that every machine is properly checked and will totally pass the tests that are being settled by the maintenance department. It is an advantage act to implement this kind of measures in order to keep the good condition of the machines, upgrade them whenever possible, and at the same time, minimize the possibilities of the defects and complication in the machines that can be possibly happen even if not in a working hours.

Corrective Maintenance
Comparable to the breakdown maintenance, corrective is actually the act of repairing the machines in no time. It actually emphasizes the reduction in the casualties that can affect the assets of the company. In simple words, acts that are being implemented in these conditions are being practiced after the errors and failures of the machines. Pre-planning is also being tackled in this kind of measure in order to have future plans for each and every complication that can possibly happen in the near future. As a result, the reduction in terms of revenue can always be avoided and the possibility of shutting down the common problems of productions.